[406Special]

We're getting a bit off topic, however I reckon a special, as long as
it isn't too far off the original, in as much as shape of rear, front
and partially the sides, could be feasible and not overly more
expensive than say a full restoration. A case in point is that on my
406, about 10% of the alloy panels, particularly the bottom sections
where they meet the steel frame or touch points, need repairing. The
cost to cut and shut, fit the new sections, whether smallish or
slightly larger, in an overall project cost don't appear too big. An
example, again my 406, the inset parking and turn indicators and air
scoops (smallish like an Alfa Guilia circa 1958-59), is insignificant
compared to the entire front being repaired. If I was to consider
losing the rear fins, if cost isn't too much and grafting in a set of
integrated tail lamp clusters (source to be decided if I go that
route), it could be made to look similar to Greg's design, as long as
the boot lid opening remained as it is.

If the roof was lowered, or there was to be any hard-point changes,
i.e. where the body joins the frame/chassis/glass/shut-lines, then
that's when costs would probably escalate, especially for new side
glass, frames and so forth - becoming unique. My aim is to change
from unique or very low volume sourced items to more readily
available mass produced items, as long as they fit and do not detract
from the car's aesthetics or function. I see it as an investment in
the car living longer and remaining easier and more affordable to
repair as it continues to be used. So any change in body shape must
remain cosmetic only and not structural.

My 406 is having a front opening bonnet similar to a 407, rather than
the original forward swinging version. It's already got a redesigned
bulk-head with upper pedal box (Ford Escort) for new clutch and brake
master cylinders to remove the more complicated foot well based
pedals and associated panel work around the gearbox. My new Getrag
gearbox takes up slightly more height than the original BW Bristol
unit. If I could get the same glass from say a later Bristol
(407-410) to fit the roof shape (front and rear), then I'd probably
do that if cost wasn't too great, as at least I'd solve one of the
issues with the 406 as far as replacement parts goes. Only one
outstanding mechanical engineering issue remains and that is the use
of 406 rear wheel hubs on the later V8 axle, or a solution to use the
406 front-hubs with a modified wheel stud pattern so that it matches
the existing V8 back axle. Idea is to continue to use the same
15"x6.5" wheels front and rear preferably with the later V8 stud
pattern. I am retaining the 3 piston Girling rear disc brakes from
the V8 axle and added 4 pot after market replacements from
Coopercraft (Zeus also do a set) for the front.

Greg Woog's design could be used to customised the front and rear of
an existing Bristol (like the 406-411) at much less cost than
including the lowered and raked roof line. As soon as the roof and
other touch points are altered, the complexity will shoot up along
with cost. Cosmetic sheet alloy work is the limit I would go to keep
any costs within the realm of reasonable.

I just returned from the Bristol Classic Car Show near Shepton
Mallet, south of Bristol and came across an interesting company based
near Heathrow (London) who do small runs of castings for industry and
automotive purposes, particularly for prototypes (Aston Martin to
name one client) and lots of classics, such as MG Twin Cam heads. I
asked if they new of South Cerney and they did. I asked what they
would charge for doing a batch of Bristol 2 litre heads. Their
answer was minimum batch of 10 and about £4-5k plus machining and
fettling with valves, etc. They thought £8k about fair for a
finished and ready to use head. Anyway, should you want to look at
their web site it's www.newpro.co.uk . Very nice work.

Clyde